Filling Machines

Coster Group / Products / Filling Machines

Aerosol and filling equipment has been part of Coster’s history since its foundation in 1963 – today Coster is the only company specialized in both filling equipment and packaging components (valves, actuators, pumps).
Coster’s machinery division is located in Pero, 10km from the center of Milan, 40minutes from Malpensa airport and 20 minutes from Linate airport.

From there, it supplies filling machines worldwide, relying on a global sales and assistance network.

Coster’s filling machines are well known in the market for the high quality and safety standards.
Its product offering ranges from semi-automatic machines (15/20 cpm) to fully integrated rotary lines (up to 500 cpm).
The machines are available for a variety of industries: personal care, cosmetics, household, technical.
Coster also has a range of machines dedicated to the pharmaceutical industry, such as for bag on valves and asthma inhaler valves (pMDI)

540 SERIES

Best in class of Coster semi-automatic machines specifically developed for Pharma and Food industries, suitable for filling of products, valves’ crimping, filling of propellants

Top production speed 20 CPM (depending on process cycle and operators skills)
Possibility of two head positions
Atex compliant

530 SERIES

Coster best-seller semi-automatic machines for technical and cosmetic applications, suitable for filling of products, valves’ crimping, filling of propellants

Top production speed 20 CPM
Possibility of two head positions
Atex compliant
Fully pneumatic, Atex compliant
Available electronic upon request

MIX3 / MIX4

Entry solution for BOV filling

Coster lab scale mixers model MIX-3 and MIX-4 are the lab solutions to mix soap and isopentane for laboratory and R&D purposes.

The mixing is held by screw type mixer with soap and gas connections, manual.

530UTC/P

Coster best-seller semi-automatic for BOV filling:

Top production speed 10 CPM
UTC (“Under the cup”) pressurizing and crimping head
Product filling head with pump
Fully pneumatic, Atex compliant

53eC

Best in class of triple/double pitch indexing machines suitable for any type of operation, from filling of products with multiple stations, to filling of propellants

Top production speed 120/90 CPM (triple/double)
Automation with brushless motors
36 head positions
Atex compliant
Industry 4.0 & IoT ready

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52SM

Best seller single/double pitch indexing machines suitable for any type of operation, from filling of products with multiple stations, to filling of propellants

Top production speed 50/85 CPM (single/double)
24 head positions
Atex compliant
Industry 4.0 ready

6AVG

Compact entry level and complete single indexing machine for products and propellants filling

Top production speed 45 CPM
18 head positions
Atex compliant
Industry 4.0 ready

MULTI-KIT

Ideal complement to 6AV and 52SM machines for actuators / caps / pumps application and the handling of propellant filling

Top speed 45 CPM
Atex compliant
Industry 4.0 ready

RTV SERIES

State of the art of multi-column and stand-alone rotary machines for high speed quality productions, suitable for filling products in multiple steps, for valves placing and crimping, as well as for propellants filling

Top production speed 500 CPM
Available with 6, 8, 12, 16 or 24 heads
Atex compliant
Industry 4.0 ready

CAP SERIES

Rotary machine for the handling and placing of standard caps, special and oriented caps, spray caps

Top production speed 350 CPM
Available with 6 ,12 or 16 heads
Atex compliant
Industry 4.0 ready

MTR SERIES

Rotary machine for the handling and placing of all the type of actuators including “L” shape actuators

Top production speed 350 CPM
Available with 6, 8, 12 or 16 heads
Atex compliant
Industry 4.0 ready

BTH308-608 – BTH316-816

Automatic continuous rotary hot water bath for pressure resistance test of filled cans, up to the line production speeds.

The machine is suitable for cans with diameter ranging from 22 to 70 mm and height ranging from 40 to 300 mm.

GAS HOUSES

Safety housing system for gas filling machines, to be installed outside the production facility.

Valves / Actuators / Caps feeder

Complete system for selecting and transporting actuators or caps to the machine with the following features:

Conveyors and tables

Coster conveyor belts and unscrambling and accumulating tables are designed and tailored on any customers’ layouts’ needs and are integral part of Coster lines.

SCADA / Industry 4.0

are the state of the art of the process and production tracking and monitoring systems.

The heart of the system is the industrial computer connected to all the main process parameters of the line.

HIGH SPEED ROTARY LINES ABOVE 150CPM

INDEXING LINES 30 – 150CPM

LAB-SCALE SEMI-AUTOMATIC LINES 10 – 20 CPM

Green propellant filling pMDI line

Coster pharma grade pMDI / MDI filling lines are ATEX compliant and ready for the green and flammable propellant.

10 – 50 – 80 – 150 CPM solutions.

Traditional propellant filling pMDI line

Coster pharma grade pMDI / MDI filling line for 70 CPM non-flammable propellants.

Filling line and accumulation for quarantine plus check weighing and labelling.

BOV products – Marine waters

Coster pharma grade BOV filling lines for marine waters, saline solutions and products to be dispensed in BOV.

10 – 30 – 60 CPM solutions.